Project management
- Engineering consulting
- Technical reports of any complexity, if required, providing recommendation to the owner of the equipment
- Updating technical, financial and logistic project-related information
- Monitoring the timeframes required for the production of the spare parts
- Customs and logistics support
Supply and refurbishment of spare parts
- New spare parts supply
- Compressor blades and vanes
- Turbine blades and vanes, carriers, burners, thermal shields
- Combustor components or assembled combustors
- Electronic components of the automated process control system
- Prompt delivery of spare parts
- Repair and refurbishment of components
- Compressor blades and vanes
- Turbine blades and vanes, carriers, burners, thermal shields
- Combustor components
- Bearing assemblies
- Casing components
- Components and units manufactured with F-technologies
- Reverse engineering and manufacture of components
Supply of materials and tools
- Consumables
- Sets of hardware and materials for minor inspections
- Special purpose tools and devices
- Containers with toolsets required for the field operations
- Diagnostic equipment
Onsite maintenance
- Utilizing borescopes or video endoscopes for the inspections
- Combustor inspections
- Hot gas path inspections
- Major inspections
- Emergency and repair operations on site
Training of the Customer’s personnel
- Training the operations personnel in equipment maintenance
- Individualized training of the engineering personnel
- Training the maintenance staff in principles and procedures of field repairs
Remote monitoring of the equipment in service
- Prompt responding to the maintenance needs (7/24)
- Monitoring of the equipment performance (7/24)
- Developing and updating the independent register of the performance data
- Current and post-event analysis of the operating modes and issue of recommendations based on the available database
Advantages
- Individual approach to problem solving
- Competencies in packaged supplies of any components required by the owners of the gas turbine facilities
- Involving the equipment owners in key decision making process
- Ongoing technological advancement aimed at extension of the life cycle of the components
- Guaranteed repairability of almost all the components of the gas turbine
- Utilization of the state-of-the-art technologies for the extension of the service life of the components along with minimized expenses and guaranteed manufacturing quality
- Technologies for recovering the performance properties of the materials used for the production of the gas turbines of all generations F-technology gas turbines
- Successful experience in repairing the gas turbines of various types
- Optional Retrofitting of the repaired components during their maintenance
- Using new materials to improve the blade performance, as compared with typical maintenance
- Engineering consulting of the equipment owners
- Discussing the key technical solutions with the equipment owner
- Our partner, Sulzer Turbo Services, is a leading independent provider of services and spare parts for gas and steam turbines
Partnership with Sulzer Turbo Services
- Sulzer Turbo Services (turbine services division of the Swiss group Sulzer) is ROTEC’s strategic partner in gas turbine maintenance projects
- Sulzer TS has available technologies for recovering the performance properties of the materials used for the production of any generation gas turbines, including F-technology gas turbines. The company is a leading independent provider of services and spare parts for gas and steam turbines
- Sulzer TS has more than 35 years of experience in innovative maintenance using high-end technologies
Gas turbine maintenance projects implemented by ROTEC in the Russian Federation:
Turbine type | Units | Description | Customer |
Ansaldo V64.3A | 1
| Hot gas inspection | Tyumen CHP-1, Fortum OJSC |
GTE-160 | 1
| Hot gas inspection, the repair | Chelyabinsk CHP-3, Fortum OJSC |
Ansaldo V64.3A
| 2 | LTSA (100 000 equivalent operating hours) | Pervomayskaya CHP, TGC 1 |
GTE-160 | 1 | LTSA (100 000 equivalent operating hours) | Dzerginsk CHP, TGK-6 |
GTE-160 | 2
| Hot gas inspection | CHP-27, Mosenergo |
GTE-160 | 4
| Minor inspection | CHP-27, Mosenergo |
GE 6FA
| 7
| LTSA (48 000 equivalent operating hours) | IES-Holding (TGK 7,9) |
GTE-160 | 5
| LTSA (66 000 equivalent operating hours) | IES-Holding (TGK 5,6,9) |
GTE-160 | 1
| Hot gas inspection, the repair | Severo-Zapadnaya CHP, Inter RAO – Electric Power Plants OJSC |
Siemens V93.2 | 2
| Complete modernization | Polyarnaya Thermal Power Plant, Salekhard, Ural Industrial Ural – Ural Polar Energy Company
|
GTE-160 | 2
| Minor inspection | CHP-27, Mosenergo |
GTE-160 | 2
| Minor inspection | CHP-21, Mosenergo |
GTE-160 | 2
| Hot gas inspection | Kalinigrad CHP-2, Inter RAO – Electric Power Plants OJSC |